By Gebo Machinery | 29 March 2019 | 0 Comments
How to choose a good block machine
How to choose a good block machine
At present, there are many advantages in burn-free bricks in the market, and its low cost and good durability make the hollow block machine play an important role in the hollow block industry.
Due to the huge demand and storage of hollow bricks, hollow block machines have high throughput and high efficiency. And in order to meet the standard requirements of block production,
the hollow block machine and its series use advanced technology to ensure the quality and strength of the block. Combined with national infrastructure and a range of environmental policies, these machines are popular with investors from more than 120 countries .
How to ensure that you choose a good brick machine? The following content introduce you to choose brick steps and key points.
1. Choosing a brick machine is to first understand what types of brick machines are currently in the market. Then select the type of brick according to your needs.
1) The degree of automation: Automatic /Semi-automatic
Automatic model (QT4-15/QT6-15/QT8-15/QT10-15): automatic type brick has the advantages of high yield and high efficiency, saving labor time and labor.
Semi-automatic(QT4-25C/QTJ4-26/QTJ4-35/QTJ4-40):Semi-automatic brick has low cost and easy operation and low failure rate advantage.
3) Block forming type: Hydraulic pressure and vibration/Vibration
Hydraulic pressure and vibration model (QT4-15/QT6-15/QT8-15/QT10-15): hydraulic vibration molding machines have the advantages of more precision and high density, such as colored paving slabs.
Vibration model(QT4-28 QT4-35 QT4-40): vibration molding machine to meet the general requirements of brick, hollow block e.g.
2. To know raw material and ratio for making the hollow block
The materials choosing is also important on hollow block making. You should get the raw materials of proportion of the basis of your country, then the hollow block are the high quality.
Usually the raw materials are fly ash, gravel, cement and sand. For example, the proportion of hollow blocks made in Ghana is 47% for gravel, 40% for sand, and 10% for cement, Water 3%.
Remark: the ratio of mixed material can influence the quality of block. Consult an expert if you are not familiar with it. Material ratio can be adjusted based on local condition.
3. To know Working principle
After knowing the ratio of hollow block making, then you should know the working principle of hollow block machine. Then you will choose the suitable model of hollow block machine.
1) Vibration formation: Mixed material transferred into hopper through belt conveyor, material feeding machine get mixed material into block machine under the control of material feeding motor (If color is required, paint feeding machine will be used after this step), machine starts vibration under the control of vibration motor, after certain seconds, block is formed and transported on pallet through pallet feeding machine into storage unit for curing under the control of pallet feeding motor. Thus one cycle of block production is complete.
Advantages: Uniform material feeding generates the block with compact structure and high density.
2) Hydraulic pressure and vibration formation: Mixed material transferred into hopper through belt conveyor, material feeding machine get mixed material into block machine under the control of material feeding motor, upper mould presses down onto bottom mould under the control of hydraulic station, at the same time, machine starts vibration under the control of vibration motor, after certain seconds, block is formed and transported through pallet feeding machine into storage unit for curing under the control of pallet feeding motor. Thus one cycle of block production is complete.
Advantages: Tensile strength of block reaches 21Mpa. Block with high density, high freeze resistance, high permeation resistance, great insulation of noise and heat.
4. To confirm the Specification size of block.
What is the size of block you want to produce and is the size you chose the well received one? There are various size of moulds for various blocks.
Some sizes of blocks listed as follow.
Hollow Block(mm): 400*200*200,390*190*190,390*240*190,240*190*190,etc.
Solid Brick(mm):230*110*70,240*115*53,etc.
Pavement Block(mm):200*200*60,250*250*60,300*300*60,etc.
Blind Road Block(mm):250*250*60,300*300*60,etc.
Curbstone(mm):500*100*150,500*350*150,1000*250*350,etc.
Porous Block(mm):240*115*90,240*200*90,etc.
You can contact us for more detailed images of block sample.
5. To confirm the capacity of hollow block machine.
It is important to know how many blocks you want to produce daily? Generally, machine with high efficiency would produce more yet cost more.
For example, QT4-25C Hollow Block Making Machine can produce hollow block with size of 400*200*200mm 4800pcs/8hours, porous block with size of 240*115*90mm 13600pcs/8hours and pavement block with size of 200*100*40mm 32000pcs/8hours. You can check our website: www. gebomachinery.com for more information.
6. Choose the hollow block machine factory.
You know there are many hollow block machine factory in china, some factories are very small, they have no block mould making workshop, they buy mould from other factory, and the steel may be not reached the standard. So you’d better choose the big block machine company. Gebo Machinery is one choice for buying hollow block machine.
1) Technical Team: The number of senior engineers, engineers, assistant engineers is 36, at the meantime, the number of various types of engineering and technical personnel reaches 1120. Various types of precise machine tools and testing machines are over 300 sets.
Every manufactured machine meets the national product executive standard. We also passed the International Quality System Certification ISO9001-2000. Strict inspections not only help us guarantee the quality of our machines, but also help win the recognition of our customers.
2) Advanced Technology: PLC control system is introduced from German, hydraulic components are introduced from German and Taiwan. Advanced control technology of hydraulic proportion realizes the automatic control of hydraulic system, which enables the full control of oil path in random branches and the amount of oil. Technical parameters are adjustable at any time. Error alarm system and error position display system can both warn the operator and help find out the malfunction spot for quick inspection and maintenance. Mandatory material feeding system with material feeding at low frequency and vibration at high frequency solves the problem of material feeding once for all. All kinds of block production can meet ideal effect with high density and high strength. Machine adopts heavy steel structure of splitting type for easy installation and maintenance. At the same time, it helps extent the service life of machine itself. Mould adopts alloy plate, treated with carburization and quenching for the purpose of longer service life. Machine can produce different block with different mould.
3) Our Service: We will be at your service 24 hours a day, 7days a week through phone and mail. Questions of installation, diagram, operation, maintenance and so on would be answered in time by our industrious technical team. Video demonstration for problem-solving or on-line face to face chat is available if requested. All in all, you have our full support.
At present, there are many advantages in burn-free bricks in the market, and its low cost and good durability make the hollow block machine play an important role in the hollow block industry.
Due to the huge demand and storage of hollow bricks, hollow block machines have high throughput and high efficiency. And in order to meet the standard requirements of block production,
the hollow block machine and its series use advanced technology to ensure the quality and strength of the block. Combined with national infrastructure and a range of environmental policies, these machines are popular with investors from more than 120 countries .
How to ensure that you choose a good brick machine? The following content introduce you to choose brick steps and key points.
1. Choosing a brick machine is to first understand what types of brick machines are currently in the market. Then select the type of brick according to your needs.
1) The degree of automation: Automatic /Semi-automatic
Automatic model (QT4-15/QT6-15/QT8-15/QT10-15): automatic type brick has the advantages of high yield and high efficiency, saving labor time and labor.
Semi-automatic(QT4-25C/QTJ4-26/QTJ4-35/QTJ4-40):Semi-automatic brick has low cost and easy operation and low failure rate advantage.
3) Block forming type: Hydraulic pressure and vibration/Vibration
Hydraulic pressure and vibration model (QT4-15/QT6-15/QT8-15/QT10-15): hydraulic vibration molding machines have the advantages of more precision and high density, such as colored paving slabs.
Vibration model(QT4-28 QT4-35 QT4-40): vibration molding machine to meet the general requirements of brick, hollow block e.g.
2. To know raw material and ratio for making the hollow block
The materials choosing is also important on hollow block making. You should get the raw materials of proportion of the basis of your country, then the hollow block are the high quality.
Usually the raw materials are fly ash, gravel, cement and sand. For example, the proportion of hollow blocks made in Ghana is 47% for gravel, 40% for sand, and 10% for cement, Water 3%.
Remark: the ratio of mixed material can influence the quality of block. Consult an expert if you are not familiar with it. Material ratio can be adjusted based on local condition.
3. To know Working principle
After knowing the ratio of hollow block making, then you should know the working principle of hollow block machine. Then you will choose the suitable model of hollow block machine.
1) Vibration formation: Mixed material transferred into hopper through belt conveyor, material feeding machine get mixed material into block machine under the control of material feeding motor (If color is required, paint feeding machine will be used after this step), machine starts vibration under the control of vibration motor, after certain seconds, block is formed and transported on pallet through pallet feeding machine into storage unit for curing under the control of pallet feeding motor. Thus one cycle of block production is complete.
Advantages: Uniform material feeding generates the block with compact structure and high density.
2) Hydraulic pressure and vibration formation: Mixed material transferred into hopper through belt conveyor, material feeding machine get mixed material into block machine under the control of material feeding motor, upper mould presses down onto bottom mould under the control of hydraulic station, at the same time, machine starts vibration under the control of vibration motor, after certain seconds, block is formed and transported through pallet feeding machine into storage unit for curing under the control of pallet feeding motor. Thus one cycle of block production is complete.
Advantages: Tensile strength of block reaches 21Mpa. Block with high density, high freeze resistance, high permeation resistance, great insulation of noise and heat.
4. To confirm the Specification size of block.
What is the size of block you want to produce and is the size you chose the well received one? There are various size of moulds for various blocks.
Some sizes of blocks listed as follow.
Hollow Block(mm): 400*200*200,390*190*190,390*240*190,240*190*190,etc.
Solid Brick(mm):230*110*70,240*115*53,etc.
Pavement Block(mm):200*200*60,250*250*60,300*300*60,etc.
Blind Road Block(mm):250*250*60,300*300*60,etc.
Curbstone(mm):500*100*150,500*350*150,1000*250*350,etc.
Porous Block(mm):240*115*90,240*200*90,etc.
You can contact us for more detailed images of block sample.
5. To confirm the capacity of hollow block machine.
It is important to know how many blocks you want to produce daily? Generally, machine with high efficiency would produce more yet cost more.
For example, QT4-25C Hollow Block Making Machine can produce hollow block with size of 400*200*200mm 4800pcs/8hours, porous block with size of 240*115*90mm 13600pcs/8hours and pavement block with size of 200*100*40mm 32000pcs/8hours. You can check our website: www. gebomachinery.com for more information.
| Model | Hollow Block Size(mm) | Pcs/Mould | Forming Cycle | Capacity/8hours |
| QTJ4-40 | 390*190*190 | 4 PCS Blocks | 40 S | 2240 Pcs |
| QTJ4-35 | 390*190*190 | 4 PCS Blocks | 35 S | 2880 Pcs |
| QTJ4-26 | 390*190*190 | 4 PCS Blocks | 25 S | 3200 Pcs |
| QT3-20 | 390*190*190 | 3 PCS Blocks | 20 S | 4200 Pcs |
| QT4-25C | 390*190*190 | 4 PCS Blocks | 25 S | 5000 Pcs |
| QT4-15 | 390*190*190 | 4 PCS Blocks | 15 S | 9600 Pcs |
| QT6-15 | 390*190*190 | 6 PCS Blocks | 15 S | 14400 Pcs |
| QT8-15 | 390*190*190 | 8 PCS Blocks | 15 S | 15360 Pcs |
| QT10-15 | 390*190*190 | 10 PCS Blocks | 15 S | 19200 Pcs |
You know there are many hollow block machine factory in china, some factories are very small, they have no block mould making workshop, they buy mould from other factory, and the steel may be not reached the standard. So you’d better choose the big block machine company. Gebo Machinery is one choice for buying hollow block machine.
1) Technical Team: The number of senior engineers, engineers, assistant engineers is 36, at the meantime, the number of various types of engineering and technical personnel reaches 1120. Various types of precise machine tools and testing machines are over 300 sets.
Every manufactured machine meets the national product executive standard. We also passed the International Quality System Certification ISO9001-2000. Strict inspections not only help us guarantee the quality of our machines, but also help win the recognition of our customers.
2) Advanced Technology: PLC control system is introduced from German, hydraulic components are introduced from German and Taiwan. Advanced control technology of hydraulic proportion realizes the automatic control of hydraulic system, which enables the full control of oil path in random branches and the amount of oil. Technical parameters are adjustable at any time. Error alarm system and error position display system can both warn the operator and help find out the malfunction spot for quick inspection and maintenance. Mandatory material feeding system with material feeding at low frequency and vibration at high frequency solves the problem of material feeding once for all. All kinds of block production can meet ideal effect with high density and high strength. Machine adopts heavy steel structure of splitting type for easy installation and maintenance. At the same time, it helps extent the service life of machine itself. Mould adopts alloy plate, treated with carburization and quenching for the purpose of longer service life. Machine can produce different block with different mould.
3) Our Service: We will be at your service 24 hours a day, 7days a week through phone and mail. Questions of installation, diagram, operation, maintenance and so on would be answered in time by our industrious technical team. Video demonstration for problem-solving or on-line face to face chat is available if requested. All in all, you have our full support.
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