By Gebo Machinery | 02 April 2019 | 0 Comments

8 steps to maintain cement hydraulic block machine

8 steps to maintain cement hydraulic block machine


The daily operation volume of burn-free brick machine production line is relatively large, it is necessary to maintain some parts. We need to properly use and maintain the equipment regularly, without affecting the normal operation of the machine, in order to prevent abnormal situations.



1. The use environment of the burn-free brick making machine is generally harsh, and various faults caused by dust and mechanical wear are prominent. Should regularly check the main hydraulic parts, and the joints of the movable parts are lubricated. In principle, similar to the maintenance requirements of the construction machinery level, please arrange daily maintenance and maintenance according to the production situation.

2. Each lubrication part should be lubricated according to the general lubrication requirements. The oil level of the vibration box plus lubricating fluid should not be higher than the lower end surface of the eccentric shaft, and the grease filling point should be added with butter once per shift.

3. Hydraulic components such as cylinders, valve blocks, valve parts, oil pipes, etc., oil leakage, should be replaced with oil seals, seals and other maintenance methods or replacement of the whole piece to avoid problem operation. The oil pump and oil motor should always listen, see, touch, and find abnormalities during operation.

4. Use defoaming additives, viscosity-qualified hydraulic oils, clean the oil and oil filter on schedule, and filter the oil at least once a year. Always check the actual fuel volume of the tank and make up if necessary.

5. In order to ensure the ideal cooling effect of hydraulic oil below 80 °C, the cooling system water storage capacity shall not be less than 8m3, and the cooling water flow rate shall not be less than 18m3/h. The user of the cold belt chooses the hydraulic oil of suitable viscosity. When the temperature is too low, the hydraulic oil should be heated.

6. The vibrating time of the bricks should be strictly controlled. The vibration time should be adjusted according to the brick making requirements. The best ratio should be summed up between the yield and the quality. If necessary, adjust the feeding amount or the feeding times to reach equilibrium. Always pay attention to whether the limit of each process is normal, whether the screw is loose, and timely discover the situation, it should be stopped and adjusted in time to discharge hidden dangers.

7. It is strictly forbidden to use unqualified pallets to avoid damage to the machine. Always check that the pallet is clean and find that the bonded blocks must be shoveled before being sent to the molding machine pallet. The number of pallets placed in the pallet library is limited to the flat mouth. Excessive stacking can easily cause overload damage to the mechanism of the feeder cylinder.



8.Then, after each shift is completed, the concrete mixture remaining on the mold concrete, the indenter and other parts of the machine must be cleaned up. Each time the mold is changed, the guide rail and support plane of the skip should be adjusted. After the adjustment is completed, the adjustment points must be locked one by one, check the relevant dimensions and the moving position of the components, and fix the proximity switch. The manual-linkage-test production process must be used to verify the size and discharge error.
 

www.gebomachinery.com
Shandong Gebo Machinery Co., Ltd. is a professional block machine manufacturer with 25 years history.Guaranteeing stable and timely supply, credible quality and sincere service.Our block machine sell well in both domestic and overseas markets. And to be fulfill strictly ISO 9001:2008 and CE standard.
Gebo Machinery is located in Linyi city, Shandong province, China. near Qingdao port China, which is convenient to export. Our brick machines has been exported to more than 60 different countries, and get many good feedback because of good quality and excellent service.
 

 

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